VISION SORTING SOLUTIONS
Viroteq vision sorting automation classifies every item on the conveyor in under 10 milliseconds and routes it to the correct robot cell, diverter, or chute without barcodes. From fresh produce and processed foods to ecommerce parcels and postal mail, our AI engine recognizes hundreds of SKUs at full line speed. Furthermore, the classifier is trained on appearance — so damaged labels, missing labels, and irregular packaging still route correctly. Therefore exception lanes shrink, throughput climbs, and downstream cells receive a clean, validated flow ready for picking, palletizing, or shipping.

Per-item AI decision time at full line speed.
Recognized concurrently per sorting cell.
FANUC, ABB, KUKA, UR, Yaskawa, Stäubli supported.
Validation feeds learning back into the classifier.
Every Viroteq vision sorting automation deployment follows the same fast loop: capture, classify, decide, route, validate. High-speed area-scan or line-scan cameras image each item the moment it enters the inspection window, with structured LED lighting tuned per SKU family for consistent contrast across reflective, matte, and transparent packaging. The trained neural network — running on a local edge GPU — outputs an SKU class, quality grade, or destination code in under 10 milliseconds. The decision is published immediately to the conveyor controller, which actuates the correct diverter, robot pick, or chute drop while the item is still in motion across the sortation zone. Furthermore, every decision is checkpointed: the downstream camera or weight sensor confirms that the right item landed at the right destination, and any mismatch is logged as a training sample with image, timestamp, and SKU expectation attached for later review. Therefore the classifier improves week over week without manual retraining, and your operations team gets a real-time dashboard of throughput, accuracy, exception rates, and confidence distributions per SKU class. As a result, Viroteq vision sorting automation replaces brittle barcode-only lines with a self-improving, closed-loop sorter that handles the messy reality of modern food and parcel flows — torn labels, mixed orientations, irregular shapes, and constant SKU churn. Backed by independent research from the ISO/IEC 22989 AI standard, the architecture meets traceability requirements for regulated food and pharma environments.


FRESH & PROCESSED
Quality grading and routing for fresh and processed foods. Vision sorting automation classifies size, ripeness, defects, and SKU on a single inspection station — then routes each item to grade lanes, packing cells, or reject chutes without operator intervention. Hygienic camera mounts and washdown-rated hardware keep HACCP-compliant lines running at full speed.
Explore Food Sorting →
ECOMMERCE & POSTAL
Address and SKU recognition for high-speed fulfillment. Vision sorting automation reads printed addresses, classifies polybags, boxes, and envelopes, and routes every parcel to the correct zone, route, or carrier — even when labels are smudged, torn, or partially obscured. Exception lanes shrink and full-line throughput climbs without slowing the conveyor.
Explore Parcel Sorting →Three Viroteq products combine to power any vision sorting automation deployment. VisionAI Sorting runs the real-time classifier on edge GPU hardware; RobotDepalr feeds the sortation conveyor with singulated items from inbound pallets at the right pitch; and RobotStackr Cloud builds outbound pallets from sorted lane output — closing the loop from receiving dock to shipping bay with one shared AI core, one API surface, and one operations dashboard. As a result, integrators avoid stitching together separate vision, depal, and palletizing vendors with mismatched protocols.

CLASSIFIER ENGINE
The neural-network classifier that powers every vision sorting automation cell. Trains on your SKU library, runs on edge GPU hardware, classifies in under 10 milliseconds.
Learn more →
UPSTREAM FEEDER
Random and layer depalletizer that feeds singulated items into the vision sorting cell. AI vision finds each box on the inbound pallet and lands it on the conveyor at the right pitch.
Learn more →
DOWNSTREAM PALLETIZER
Cloud-managed palletizer that builds outbound pallets from sorted output. Receives SKU classes from the vision cell and stacks each lane into stable, store-ready pallets.
Learn more →Three capabilities define every Viroteq vision sorting automation cell — real-time decisions, multi-SKU recognition, and closed-loop validation that keeps the classifier sharp.
Per-item AI decisions in under 10 milliseconds on edge GPU hardware. No cloud round-trip, no line-speed compromise. The conveyor never slows for vision.
100+ SKUs concurrently per cell, recognized by appearance — not just barcode. Damaged labels, torn polybags, missing prints all route correctly without manual review.
Downstream cameras and weight sensors confirm each routed item. Mismatches feed back into the classifier as new training samples. The cell improves every week.
Quality grading, allergen-aware routing, and SKU separation for fresh, processed, and packaged food production lines.
Address recognition and zone routing for parcels, polybags, and envelopes across high-volume cross-dock and fulfillment operations.
Returns sortation, multi-channel SKU routing, and exception handling for omnichannel retailers running mixed-format fulfillment lines.
Classification time per item
SKUs recognized per cell
Validation accuracy improving weekly
Common questions about Viroteq vision sorting automation — classification, brands, exceptions, and deployment.
Tell us your throughput target, SKU profile, and downstream cells — we’ll map it to the right vision sorting automation configuration and walk you through a reference deployment.
Replace brittle barcode-only sortation with closed-loop AI that handles damaged labels, mixed SKUs, and full line-speed flow across food and parcel operations.
| Cookie | Duration | Description |
|---|---|---|
| cookielawinfo-checkbox-advertisement | 1 year | Set by the GDPR Cookie Consent plugin, this cookie records the user consent for the cookies in the "Advertisement" category. |
| cookielawinfo-checkbox-analytics | 11 months | This cookie is set by GDPR Cookie Consent plugin. The cookie is used to store the user consent for the cookies in the category "Analytics". |
| cookielawinfo-checkbox-functional | 11 months | The cookie is set by GDPR cookie consent to record the user consent for the cookies in the category "Functional". |
| cookielawinfo-checkbox-necessary | 11 months | This cookie is set by GDPR Cookie Consent plugin. The cookies is used to store the user consent for the cookies in the category "Necessary". |
| cookielawinfo-checkbox-others | 11 months | This cookie is set by GDPR Cookie Consent plugin. The cookie is used to store the user consent for the cookies in the category "Other. |
| cookielawinfo-checkbox-performance | 11 months | This cookie is set by GDPR Cookie Consent plugin. The cookie is used to store the user consent for the cookies in the category "Performance". |
| CookieLawInfoConsent | 1 year | CookieYes sets this cookie to record the default button state of the corresponding category and the status of CCPA. It works only in coordination with the primary cookie. |
| elementor | never | The website's WordPress theme uses this cookie. It allows the website owner to implement or change the website's content in real-time. |
| viewed_cookie_policy | 11 months | The cookie is set by the GDPR Cookie Consent plugin and is used to store whether or not user has consented to the use of cookies. It does not store any personal data. |
| Cookie | Duration | Description |
|---|---|---|
| _lscache_vary | 2 days | Litespeed sets this cookie to provide the prevention of cached pages. |
| Cookie | Duration | Description |
|---|---|---|
| CONSENT | 2 years | YouTube sets this cookie via embedded YouTube videos and registers anonymous statistical data. |
| _ga | 1 year 1 month 4 days | Google Analytics sets this cookie to calculate visitor, session and campaign data and track site usage for the site's analytics report. The cookie stores information anonymously and assigns a randomly generated number to recognise unique visitors. |
| _ga_* | 1 year 1 month 4 days | Google Analytics sets this cookie to store and count page views. |
| Cookie | Duration | Description |
|---|---|---|
| VISITOR_INFO1_LIVE | 5 months 27 days | YouTube sets this cookie to measure bandwidth, determining whether the user gets the new or old player interface. |
| YSC | session | Youtube sets this cookie to track the views of embedded videos on Youtube pages. |
| yt.innertube::nextId | never | YouTube sets this cookie to register a unique ID to store data on what videos from YouTube the user has seen. |
| yt.innertube::requests | never | YouTube sets this cookie to register a unique ID to store data on what videos from YouTube the user has seen. |